Implemented Data-Driven Automation and Sustainability for a Global Chemical Manufacturer
Overview
Thailand’s leading eco-friendly chemical enterprise sought to modernize its packaging operations by streamlining data collection processes and gaining insights into efficiency, utilization, and power consumption across its global plants. ACL Digital was pivotal in automating data workflows, replacing manual data entry across 300+ worksheets with an advanced Azure-driven data lake. The objective was to provide a comprehensive 360-degree view of key performance indicators (KPIs) and trend analysis from the country level down to individual machines, molds, and cavities.
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Challenges
Data Unification and Standardization
The company needed to standardize data capture processes across multiple plants, ensuring uniformity and consistency
Lack of Design Documentation
No Business Requirement Document (BRD) or comprehensive design was in place, making collaboration and development challenging
Complexity in Business Calculations
The company relied on numerous Excel-based micro-calculations that required refinement and integration into a new automated system
Multiphase Implementation
Each solution had to pass through research, demo, development, implementation, and training phases, requiring meticulous attention to detail
Granular Insights
The company required detailed insights into plant efficiency, utilization, and power consumption across machines, molds, and cavities to optimize operations and reduce waste
Outcomes
Leverage the data for clinical and operational decisions to support and deliver value-based healthcare
Azure-Driven Data Landscape
Standardized Data Capture
Data validation and capture processes were enhanced and standardized, resulting in nearly 100% accuracy across all plants
Operational Visibility
The company gained unparalleled visibility into unit efficiency, utilization, and power consumption, enabling more informed decision-making
Business Optimization
The new dashboards helped identify revenue leaks, refine cost models, and optimize raw material usage, improving operational efficiency and sustainability
Outcomes
Leverage the data for clinical and operational decisions to support and deliver value-based healthcare
Azure-Driven Data Landscape
By leveraging critical Azure services, ACL Digital developed an automated data landscape worth approximately $$ million, transforming the company’s data ecosystem
Standardized Data Capture
Data validation and capture processes were enhanced and standardized, resulting in nearly 100% accuracy across all plants
Operational Visibility
The company gained unparalleled visibility into unit efficiency, utilization, and power consumption, enabling more informed decision-making
Business Optimization
The new dashboards helped identify revenue leaks, refine cost models, and optimize raw material usage, improving operational efficiency and sustainability
Benefits
Leverage the data for clinical and operational decisions to support and deliver value-based healthcare
- The solution provided valuable insights into cloud resource usage, vulnerabilities, and security threats
- The solution provided valuable
- The solution provided valuable
- The solution provided valuable
- The solution provided valuable insights into cloud resource usage, vulnerabilities, and security threats
- The solution provided valuable insights into cloud resource usage, vulnerabilities, and security threats
