Delivering Client Value Through Proven Practices and Diverse Experience in Hardware Engineering and Design
The fast-evolving landscape of hardware engineering presents complex challenges, from managing diverse components to ensuring seamless system interoperability. Companies must adapt to dynamic market demands, customer expectations, and emerging technologies. These issues are compounded by the need for efficient integration, testing, and validation of hardware systems, making the process increasingly intricate.
Our comprehensive complete design-to-manufacturing transition services streamline your product development. From concept to production, we provide comprehensive solutions, including system-level design, component selection, simulation, prototyping, and manufacturing support. Additionally, we support the execution of EVT, DVT, and PVT to ensure our clients’ business needs are fully met.
Platform Expertise
Accelerate Transformations in Development with Our Hardware Engineering Services
Hardware Design
We provide customized hardware design services, optimizing performance and reliability for industrial, automotive, and consumer electronics. We leverage our deep expertise in embedded systems, power management, and RF design to deliver reliable hardware solutions.
- Architecture and design
- Component selection and BoM optimization
- Hardware prototype development and testing
- Qualification and certification
- Production transfer and re-engineering
Quality Assessment & Testing
We offer end-to-end quality assurance and testing ensuring product reliability and compliance. We simulate extreme stress environments to evaluate durability and functionality, ensuring the longevity of your systems.
- EVT, DVT, and PVT testing ensure product reliability and optimal performance
- SI and PI analysis ensure stable and consistent system functionality
- EMI/EMC validation addresses interference for compliance and stability
- Vibration and thermal simulations verify real-world design durability
- Certifications ensure compliance with FCC, CE, and ROHS standards
Manufacturing Transfer Services
We help our clients get their designs ready for mass production, by collaborating with contract manufacturers and electronics manufacturing services, and transitioning the products from the design stage to production.
- Development of PVT plans
- Development and deployment of Automated Test Fixtures for production testing
- Collaborating with Supply Chain teams for cost optimization
- Obsolescence management with alternate part identification and validation
Radio Frequency (RF) Design
Our experienced engineers specialize in designing and developing RF systems for wireless communication, radar, and sensors. We leverage RF circuit and antenna design expertise to deliver innovative, reliable solutions tailored to your needs.
- Antenna design and integration
- Antenna and cellular testing
- RF calibration and performance optimization
Hardware Engineering Services Leveraged for Future-Ready Designs
At ACL Digital, we offer an array of services, from conceptualization to re-engineering tailored solutions. Our portfolio offerings include design, prototyping, mass production, and certification. Leveraged by our experienced team that uses advanced technologies, we design, validate, build, and test your products, so you can work on your core differentiators and get your products right.
Hardware Engineering Expertise to Cater to Every Business
Design architecture, schematics, layout, and select Class A components for industrial, automotive, and commercial applications.
Estimate ROM and optimize BOM to achieve cost-effective and efficient designs.
Build low-power consumption devices with efficient battery management for extended performance.
Design multi-radio systems, simulate RF performance, and customize antennas for optimal connectivity.
Engineer mechanical and enclosure designs tailored to product-specific needs.
Develop multi-layer, HDI, Flex, and Flex-Rigid boards for high-speed, battery-operated, and space-constrained designs with strong signal integrity.
Design IoT gateways, edge nodes, sensors, and hardware interfaces for seamless device communication.
Conduct vibration, thermal, EMI/EMC, and interference testing to ensure pre-compliance.
Secure region-specific certifications such as FCC, CE, RoHS, UL, REACH, and more for global market readiness.
What Clients Say
Client Impact
Developed a Smart Stove Sensor that is Remotely Controlled
A company that offers innovative solutions for elderly people wanted to develop a Z-Wave based, battery-operated stove sensor, that allowed elderly patients to remotely manage and control the stove.
The Challenges
- Innovation of a Z-Wave based stove sensor solution
- Remote solution to oversee and regulate the store
The Outcomes
- Developed a ZGM130S Z-Wave 700 series-based Z-Wave slave device (Z-Wave RSS – Reporting Sleeping Slave)
- Our expertise in Z-wave technology and off-the-shelf CENTAURI 200 gateway helped the client in launching product in the market in just 3 months
Enhancing Emergency Care with Advanced Mobile Hotspot Solutions
ACL Digital designed a custom Mi-Fi module, enabling reliable data connectivity for medical devices in emergency care across diverse global settings.
The Challenges
- Need for an in-house Mi-Fi module supporting LTE over Wi-Fi
- Requirement for guaranteed data throughput and quality of service
- Ensuring compliance with medical device reliability standards
The Outcomes
- Developed compact hardware optimized for size and weight constraints
- Improved emergency response through real-time patient data transmission
- Achieved compliance with FirstNet for Emergency Medical Services (EMS)
- Enabled multi-device connectivity for simultaneous support of medical equipment during emergencies
Transforming Moisture Sensor Design for Enhanced Efficiency and Compliance
ACL Digital miniaturized a moisture sensor prototype, achieving IP-65 compliance while significantly reducing the form factor and assembly time.
The Challenges
- Lack of next-generation sensors with updated dimensions
- No existing prototype compliant with IP-65 standards
The Outcomes
- Reduced device form factor by approximately 45%, cutting costs by 25%
- Established a clear five-year roadmap for product development with longer EOL for components
- Enhanced assembly efficiency and product performance through revised electronics design
